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What Is The High Pressure Aluminum Die Casting Process?

2017-12-21 14:50

What is the High Pressure Aluminum Die Casting Process? The High Pressure Die Casting, cold chamber die casting process follows this sequence: 1.The die casting machine opens the die casting mold. 2.T

What is the High Pressure Aluminum Die Casting Process?
The High Pressure Die Casting, cold chamber die casting process follows this sequence:
1.The die casting machine opens the die casting mold.
2.The prior part is removed and the die cast mold is sprayed for the next part
3.The aluminum is poured using a ladle into a shot cylinder
4.The shot piston injects the metal into the die casting mold.
5.The machine opens and the process starts again.
High pressure aluminum die casting is a manufacturing process in which molten metal (aluminum) is injected with a die casting machine under force using considerable pressure into a steel mold or die to form products.
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Because of the excellent dimensional accuracy and the smooth surfaces, most high pressure die castings require no machining except the removal of flash around the edge and possible drilling and tapping holes. High pressure die casting production is fast and inexpensive relative to other casting processes.
Aluminum is used in 80-90% of the high pressure die casting alloys available in the world today.In many cases aluminum high pressure die casting can replace steel, increasing strength and reducing part weight。
High Quantity High Pressure Die Casting Production
With the proper design of die casting die and proper high pressure die casting parts, a large number of high pressure castings can be produced in one day.In the process of product design, we can provide advanced solutions and processes.
 
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Structural strength of the mold In order to reduce the manufacturing cost of the mold, it is not advisable to forcibly reduce the size of the mold material. Reducing the size only reduces the cost of materials, while other processing costs remain basically unchanged. The biggest impact is the strength of the mold. If the strength is not enough, it is directly related to the deformation of the entire mold during production and the stability of the operation of core pulling, ejection and other mechanisms. Therefore, the size plays a decisive role in the quality of the product, and may even cause the mold to not be put into production. Therefore, the sufficient strength of the mold structure is an important guarantee for normal and stable production.

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