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What Is The High Pressure Aluminum Die Casting Process?

2017-12-21 14:50

What is the High Pressure Aluminum Die Casting Process? The High Pressure Die Casting, cold chamber die casting process follows this sequence: 1.The die casting machine opens the die casting mold. 2.T

What is the High Pressure Aluminum Die Casting Process?
The High Pressure Die Casting, cold chamber die casting process follows this sequence:
1.The die casting machine opens the die casting mold.
2.The prior part is removed and the die cast mold is sprayed for the next part
3.The aluminum is poured using a ladle into a shot cylinder
4.The shot piston injects the metal into the die casting mold.
5.The machine opens and the process starts again.
High pressure aluminum die casting is a manufacturing process in which molten metal (aluminum) is injected with a die casting machine under force using considerable pressure into a steel mold or die to form products.
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Because of the excellent dimensional accuracy and the smooth surfaces, most high pressure die castings require no machining except the removal of flash around the edge and possible drilling and tapping holes. High pressure die casting production is fast and inexpensive relative to other casting processes.
Aluminum is used in 80-90% of the high pressure die casting alloys available in the world today.In many cases aluminum high pressure die casting can replace steel, increasing strength and reducing part weight。
High Quantity High Pressure Die Casting Production
With the proper design of die casting die and proper high pressure die casting parts, a large number of high pressure castings can be produced in one day.In the process of product design, we can provide advanced solutions and processes.
 
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Summarize: 1. Before processing, it is necessary to detect the hardness of the body, stretch the test rod, and confirm that it is qualified before processing 2. Castings are tested for Brinell hardness according to ISO 6506-1, and the control range is above 85HB 3. The castings have been inspected by radiographs and conform to the third-level standard of ISO10049 4. The thickness of the coating must be 80-100 microns 5. Castings are subjected to salt spray test for 24 hours according to is09227 / astm b117, to ensure that no red rust is observed at the end of the salt spray test, once for each batch The spray masking tool needs to be re-customized

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